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The Worlds Best Exhaust Systems!

 

Exhaust Components

944 Turbo Cat Back 4 inch slant rolled tip 6.jpg (86674 bytes)

 944, 944 Turbo, 944S, 924S, 944S2, and 968

NO RETURNS ON ANY EXHAUST COMPONENT!

There are three basic exhaust parts on a normally aspirated 944, 944S, 944S2, and 968:

  1. Stock Exhaust Manifolds or Race Headers (at front of car mounted to cylinder head)

  2. Stock Catalytic Converter  Pipe or "Cat-Bypass Pipe" for Race Cars (at center of exhaust system)

  3. Stock Exhaust Muffler / Pipe or "Cat-Back" Exhaust (at rear of exhaust system)

There are seven basic exhaust parts on a 944 Turbo:

  1. Stock Exhaust Manifolds or Race Headers (at front of car mounted to cylinder head)

  2. Cross-over Pipe or Up Pipe (from manifolds to exhaust turbine housing inlet)

  3. Down pipe (from exhaust turbine housing outlet to Cat Pipe or Cat Bypass Pipe)

  4. Catalytic Converter Pipe or "Cat-Bypass" Pipe for Race Cars (from down pipe and located at center of car)

  5. Stock Exhaust Muffler / Pipe or "Cat-Back" Exhaust (at the rear of the exhaust system)

  6. Wastegate Inlet Pipe (from cross-over pipe or up pipe to wastegate inlet)

  7. Wastegate Outlet Pipe (from wastegate outlet to catalytic converter pipe or cat-bypass pipe)

Note: 304 stainless is great for Cat-bypass Pipes, Cat-Back Exhausts, and Normally Aspirated Headers, but is not suitable for any Turbocharged Header, Up Pipe, or the first 12 inches of Down Pipe due to the extreme temperatures of Turbocharged applications.

304 stainless will crack in short order if used in these component applications!

We only use 321 stainless for ALL of our Turbocharged Headers, Up Pipes, and Down Pipes.  Yes, it is a little more expensive, but well worth the price.

If you purchase any exhaust component from any other company, put a magnet up to all of the different parts of the component you purchased (such as the Flanges). If that part of the component is magnetic- It is mild steel, not stainless. Therefore the product you purchased IS NOT 100% stainless! All of our components ARE 100% Stainless.

 

Cat-Back Stainless Race Exhaust

944 Turbo Cat Back 4 inch slant rolled tip 1.jpg (80394 bytes)  944 Turbo Cat Back 4 inch slant rolled tip 4.jpg (64711 bytes)  944 Turbo Cat Back 4 inch slant rolled tip 6.jpg (86674 bytes)  S2 stainless 1.jpg (103591 bytes)  951 race exhaust on car.JPG (104122 bytes)  Red 951 1.JPG (223374 bytes)  Carbon muff with tip 1.jpg (56234 bytes)  

Cat-Back (After Catalytic Converter) Sport / Race Exhaust 

2.5" 944, 944S, 944S2     Brushed Finish $450    Polished Finish $550

3.0" 944 Turbo      Brushed Finish $500    Polished Finish $600

3.5" 944 Turbo      Brushed Finish $600    Polished Finish $700

 

 

968, 968CS, 968 Turbo S, 968 Turbo RS Cat-Back Stainless Exhaust

Broadfoot 968 Race Exhaust 1.jpg (74702 bytes)  Broadfoot 968 Race Exhaust 2.jpg (91486 bytes)  Broadfoot 968 Race Exhaust 3.jpg (106564 bytes)  Broadfoot 968 Race Exhaust 4.jpg (91390 bytes)  Broadfoot 968 Race Exhaust 5.jpg (67452 bytes)  Broadfoot 968 Race Exhaust 6.jpg (59317 bytes)  Broadfoot 968 Race Exhaust 7.jpg (84945 bytes)  Broadfoot 968 Race Exhaust 8.jpg (58482 bytes)

968 Polished Finish shown above

Broadfoot 968 Race Exhaust 10.jpg (146382 bytes)  Broadfoot 968 Race Exhaust 11.jpg (132152 bytes)  Broadfoot 968 Race Exhaust 12.jpg (66715 bytes)  Broadfoot 968 Race Exhaust 13.jpg (119984 bytes)

Dave Schaeffer 968 Race Engine 176.jpg (97854 bytes)  Dave Schaeffer 968 Race Engine 177.jpg (109245 bytes)  Dave Schaeffer 968 Race Engine 178.jpg (115324 bytes)  Dave Schaeffer 968 Race Engine 179.jpg (134555 bytes)  Dave Schaeffer 968 Race Engine 180.jpg (94076 bytes)

968 Brushed Finish shown above

 

3.0" 968     Brushed Finish $750    Polished Finish $850

3.0" 968 Turbo S and 968 Turbo RS      Brushed Finish $725    Polished Finish $825

3.5" 968 Turbo S and 968 Turbo RS      Brushed Finish $800    Polished Finish $900

Specifications:

100% 304 Stainless (not 85% like others)

1/2" Thick Flange (not 3/8" that warp like others)

Smooth 16 gauge Mandrel Bends

944, 944S, 944S2 has 2.5" diameter inlet pipe size and supports up to 350HP

944 Turbo, 968, 968 Turbo S, and 968 Turbo RS with 3" diameter pipe size supports up to 500HP

944 Turbo, 968 Turbo S, and 968 Turbo RS with 3.5" diameter pipe size supports up to 600HP 

Straight through Race Muffler (6x14")

Heavy Duty Hangers

4" Rolled / Slash Tip (4" non rolled / non slashed also available at no extra charge) 

968, 968  Turbo S, and 968 Turbo RS has a 4.0"  Rolled / Slashed Tip.

All Exhausts have a Highly Polished Muffler and Tip Section

TIG Welded Construction

Made in USA

 

944 Cat-Back Exhaust weighs 15 pounds (stock 25 pounds)

944 Turbo Cat-Back Exhaust weighs 16 pounds (stock 26 pounds)

944S2 Cat-Back Exhaust weighs 15 pounds (stock 32 pounds)

968 cat back exhaust weighs 19 pounds (stock 48 pounds)

968 Turbo S, and 968 Turbo RS Cat-Back Exhaust weighs 16 pounds (stock weighs 29 pounds)

Add $175.00 for Carbon Fiber Muffler - Saves an additional 3 pounds.

 

 

 

 

Catalytic Converter Bypass Pipes

 

944 Turbo Cat Bypass Pipe 3.jpg (105708 bytes)  944 Turbo Cat Bypass Pipe 4.jpg (86860 bytes)  944 Turbo Cat Bypass Pipe 5.jpg (57627 bytes)  944 Turbo Cat Bypass Pipe 7.jpg (143413 bytes)  944 Turbo Cat Bypass Pipe 6.jpg (141926 bytes)

 

944 Turbo 3"  shown above

 

Yes, our our Cat-Bypass Pipes are the Finest Quality on the market, and have a V-band Clamp at the center instead of cheap slip-fit connection like others use- which will leak. When ordering, please let us know if you have a stock down pipe, our 2.75" down pipe, or our full 3" down pipe. This information changes the bolt orientation. If you have a stock down pipe, or our 2.75" down pipe, the bolt hole location will be the same a stock, and the Cat Bypass Pipe will transition from 2.75" at the flange to a full 3".

If you want a full 3" starting at the flange, you must use our 3" down pipe for this to work as we have relocated the 3 studs of our Down Pipe and the holes of our full 3" Cat Bypass Pipe further out so you will be able to get a socket on the 14mm nuts. 

 

944 Turbo 3" 304 Stainless Without Wastegate Merge Connection     Brushed  Finish $450     Polished Finish $550

944 Turbo 3" 304 Stainless With Wastegate Merge Connection (like stock cat pipe)    Brushed Finish $550     Polished Finish $650

968 3" 304 Stainless     Brushed Finish $450     Polished $550

944, 944S, 924S 2.5" 304 Stainless     Brushed Finish $450     Polished $550

944S2 3" 304 Stainless     Brushed Finish $475     Polished Finish $575

 

100% 304 Stainless Steel

Mandrel bends throughout

1/2" thick CNC machined flanges

TIG Welded Construction

Comes highly polished or brushed look (Please specify when ordering)

Catalytic Converter Bypass Pipes are for Race Cars (Off Road Use Only)

Gaskets and seal ring required. Not Included.

 

Stock 951 Down Pipe and 3 inch..jpg (144147 bytes)  Down Pipe Modification.jpg (119246 bytes)

 

 

Wastegate Outlet Pipe

wastegate out pipe 4.jpg (86499 bytes)

This pipe is required if you are installing an adjustable F46 TiAL wastegate onto your 1986 through 1989 944 Turbo.

Brand new polished 321 stainless wastegate outlet pipe, with CNC machined flange $165.00

Gasket and seal ring required. Not Included

 

TiAL wastegate 46mm installed 4.JPG (205288 bytes)  TiAL wastegate 46mm installed 3.JPG (248545 bytes)

We can also custom build one off of your stock outlet pipe as seen in photos above for $120

Send us your stock pipe, we will cut off the stock flange and weld in a new CNC machined flange in the correct location, fully polish, and send back the same day. You pay shipping both ways.

Gasket and seal ring required. Not Included.

Stock pipe shown at top in left photo, modified pipe shown at bottom of left photo. Pipe shown installed in right photo.

Complete Exhaust diagram 951.jpg (83445 bytes)

Exhaust pipe arrangement shown in above photo

 

 

Down Pipes

951 3 inch down pipe.jpg (82081 bytes)  3 inch Down Pipe.jpg (113016 bytes)

2.75" 321 Stainless $310 (supports up to 500 HP)

3" 321 Stainless $380 (supports up to 600 HP)

Also available with V-band Clamps at ether end for an additional $90 per V-band Clamp.

This is the outlet pipe which comes off of the turbocharger and goes to the cat pipe.

Stock pipe is 2.5".  Our two Down Pipes are larger for quicker turbocharger spool-up, and high horse power applications.

Shown in the left photo above - a stock down pipe at top, and our 3" ceramic coated down pipe at the bottom.

Our 2.75" Down Pipe is designed to work with any Cat Bypass pipe from stock to 3" and has the stock 10mm 3 stud arrangement.

Our full 3.00" Down Pipe is designed to work with our 3" Cat Bypass Pipe only. We relocate the stock 3 bolt arrangement further out so it is possible to get a socket on the 14mm nuts. Other don't do this, and it is very difficult to tighten the nuts! 

Copper gaskets required. Not Included.

 

 

Copper Gaskets

flanges 1.jpg (205062 bytes)  Gaskets 1.jpg (277257 bytes)  Gaskets 2.jpg (130783 bytes)  Gaskets 3.jpg (139246 bytes)

 

944 Turbo 4 bolt Down Pipe Gasket between Turbine Housing outlet and Down Pipe $30

944 Turbo 3 bolt Cat Bypass Pipe Gasket between Down Pipe and Cat Bypass Pipe $30

944 Turbo 4 bolt Cat-Back Exhaust Gasket between rear of Cat Bypass Pipe and inlet of Cat-Back Exhaust $30

944 Turbo (Stock type) Stainless O-ring between Turbine Housing outlet and Down Pipe $20

944 Turbo (Stock type) Stainless O-ring between Down Pipe and Cat Bypass Pipe $20

944 Turbo (Stock type) Stainless O-ring between Exhaust Manifolds and Up-pipe $10 each (two required)

944 Turbo (Stock type) Stainless O-ring between Up-pipe and Turbine Housing inlet $10 

 

 

 

Sport Headers

944, 924S, 944S, 944 Turbo, 944S2, 968 $1,125

Our "Sport Headers" are designed to bolt up in the stock location without changing your cross-over pipe. They have the same two 3-bolt style flanges as stock.

Our unique design is a true "equal length" type header not found anywhere else on the market!

Note that other companies selling these types of headers bring the primary tubes of cylinders number 1 and 4 out long and tuck the tubes of cylinders 2 and 3 in tight behind 1 and 4 (like stock manifolds). Due to the fact that the primary tube of cylinder 1 has such a long way to go before getting to the collector, we tuck the tubes of cylinders 1 and 4 in close to the block and bring out the tubes of cylinders 2 and 3 making them longer and of equal length. 

You will soon see everyone copy us on this as they do with all of our products, such as our Alternator Delete Mount and our Under-drive Pulley's.

Sport Headers Specifications:

Four 1/2" thick 321 stainless flanges at head to primary tubes. These will not warp! All others use 3/8" or less and do warp and you will have exhaust leaks all the time!

Large 1-3/4" primary tube size, 321 stainless, and 16 gauge wall thickness.

High flow 321 stainless merge collectors 

2" tube size to cross-over pipe (stock 1.9")

Two 1/2" thick 321 stainless flanges at bottom of headers to cross-over pipe. These will not warp! All others use 3/8" or less and do warp and you will have exhaust leaks all the time!

 

 

Race Headers

 

Fits any 1986 through 1989 944 Turbo (soon available for 944, 944S, 944S2, and 968)

Call for our new- even higher price.

 

100% 321 Stainless Steel

Mandrel bends throughout

1.75" primary tube size

Thick 1/2" CNC machined flanges (will not warp like others)

TIG Welded Construction

Precision merge collector

Oxygen sensor port

Two V-band clamps for easy oil pan removal

Direct bolt into stock K26 type turbine housing flange

Direct fit to stock wastegate or Tial wastegate

2.5 to 2.8 liter engines use 2.25" crossover pipe

3.0 to 3.2 liter engines use 2.5" crossover pipe

Note: We can also custom build using your choice of V-band, T3, or T4 type turbine exhaust inlet flange at an additional cost.

 

Includes all parts as shown in photos:

Headers

Lower removable crossover pipe

Up-pipe to turbocharger

Two V-band clamps

Note: Optional Jet Hot Coating shown in photos $350

 

New 951 Stainless Race Headers 9.JPG (214594 bytes)  951 race headers 2.JPG (266442 bytes)  951 race headers.JPG (337583 bytes)  951 race headers 3.JPG (274191 bytes)  321 Stainless Race Headers 43.jpg (81025 bytes)  321 Stainless Race Headers 45.jpg (111289 bytes)  321 Stainless Race Headers 46.jpg (96125 bytes)

321 Stainless Race Collector 1.jpg (96852 bytes)  321 Stainless Race Collector 2.jpg (78963 bytes)  321 Stainless Race Collector 3.jpg (81768 bytes)

 

 

V-band setup shown below

 

321 Stainless Race Headers 85.jpg (77307 bytes)

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T4 setup shown below

 

321 Stainless Race Headers 88.jpg (76310 bytes)  

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Prototype 304 Stainless 944S, 944S2 / 968 Headers shown below

 

968 headers 1.jpg (82176 bytes)  944S2_968_Race_Headers_1.JPG (119180 bytes)

 

 

 

 

 

321 Stainless Up-Pipe

2.5 to 2.8 Liter 944 Turbo 2.25" $1,125

3.0 to 3.2 Liter 944 Turbo 2.50" $1,175

Designed to bolt up to stock 944 Turbo exhaust manifolds ( two 3-bolt flange type)

This is the cross-over pipe or some call it the "Up Pipe" which goes from your existing manifolds to the inlet of your turbocharger.

It is a direct bolt in part, and comes with oxygen sensor bung welded in the stock location.

We can also (at extra charge) weld in a T3, T4 or V-band type flange for different style turbocharger turbine inlets.

 

 

 

NO RETURNS ON ANY EXHAUST COMPONENT!

 

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